Showing posts with label Mullumbimby. Show all posts
Showing posts with label Mullumbimby. Show all posts

Wednesday, 29 March 2017

Main Arm Hemp Music Studio

Front view

Location:
Main Arm, near Mullumbimby, NSW North Coast

Type of Build:
Sound proof music studio constructed as infill to an existing pole structure

Owner:
Sheldon Lieberman and Olivia Laws

Designer:
NA

Builder:
Nicholas Jouin, Permastructure

Size:
Studio 21m2

Cost:
Est $45,000

Date of construction:
October 2015 – February 2016

Purpose of Build:

Soundproof music studio

Choice of Material:
Sheldon had seen Andrew Wadsworth’s hemp house at Mullumbimby. He was impressed that Andrew’s house was warm in winter whereas his house was cold. He was attracted to hemp because of the thermal advantages, the look of the hemp and that there was no need to paint it. Sheldon could also tell that the hemp walls has good acoustic properties.


Internal walls unrendered

Climate:
Zone 2 - Warm humid summer, mild winter

Local Council:
Byron Shire Council

Obtaining Approval:
As a non habitable structure, the studio did not require Council approval

Construction:
Builder Nicholas Jouin, of Permastructure, was engaged to construct the studio. He had a background in earthbag building and had built a hemp studio for Andrew Wadsworth at Mullumbimby.

Footings:
Existing concrete slab on ground. This slab was not level and did not have appropriate termite detailing. The concrete slab had to be levelled and termite traps were installed around the studio.

Floor:
Timber floor on battens and acoustic foam.

Frame:
Existing pole frame, with timber frame added between poles to support hemp walls.

Walls:
Hemp walls using AHMC binder and hemp. The rear wall is 300mm and the remainder are 260mm. This was because the existing concrete slab had a raised lip on the back wall that they wanted to cover. The back wall also faces the neighbours and the thicker wall provided additional sound dampening.
The walls were left unrendered internally and finished with Sodium silicate (Waterglass) to prevent dusting.  A number of cracks developed in the walls and these were covered with artistic render patterns. Feature render was also used around windows and doors.
Externally the walls were rendered by the builder, Nicholas Jouin, using AHMC hemp render.



Skirting detail

Windows:
PVC framed double glazed argon filled windows.

Ceiling:
Floorboards of room above, acoustic insulation, acoustic plasterboard, and acoustic wood wool panels.

Roof:
Existing shed structure.  Colorbond flashing was used on the back wall where there was a change in thickness of the wall from the existing Colorbond cladding and the hemp wall.

Heating:
Reverse cycle air conditioning (this is rarely used for heating).

Cooling:
Reverse cycle air conditioning. When in use the studio needs to be closed up for soundproofing purposes, the air conditioning deals with the heat generated in the studio from its use.

Wall construction:
The hemp walls were constructed by Nicholas Jouin of Permastructure. He gained experience working with hemp, building the studio for Andrew Wadsworth at Mullumbimby.  The builder used an old cement mixer to mix the hempcrete for the walls. I was mostly the builder and one or two labourers working on the project, with a maximum team of four. 

Formwork:
Formply

 


Technical issues:
A number cracks developed in the walls. This was only a problem because Sheldon wanted to leave the walls unrenderd internally.  The cracks were patched and covered with render in artistic whale and plant designs.

Advice/Recommendations:
Sheldon expected the hemp walls to have better sound insulation and expected the studio to be more sound proof than it is, but has found that the acoustics are good and the studio has a good feel.

Contact:
Builder, Nicholas Jouin
Nicholas.jouin@permastructure.com.au

Mullumbimby Hemp Studio

Rear view of studio


Location:
Mullumbimby, NSW North Coast

Type of Build:
Studio/extra bedroom, with bathroom and kitchenette

Owner:
Andrew Wadsworth and Meggie Danielson

Designer:
Jaye Irving, Barefoot Sustainable Design, barefootdesign.com.au (concept design)
Graham Harper, Harper Design Arc (detail design and plans)

Builder:

Andrew undertook the studio project as owner builder and engaged carpenter Nicholas Jouin of Permastructure

Size:
32 m2studio plus mezzanine total 38m2

Cost:
$67,000 plus rendering and landscaping total est $75,000
Hemp materials cost $4,000 + $1,000 render

Date of construction:
August 2015 - December 2015

Purpose of Build:
To provide a flexible space that could operate as an extra bedroom to the main house or as self contained accommodation

Choice of Material:
The main house was built of hemp. Due to cost only one wall of the studio was built with hemp.
 

Hemp wall left unrendered

Climate:
Zone 2 - Warm humid summer, mild winter

Local Council:
Byron Shire Council

Obtaining Approval:
Approval was obtained at the same time as the main house, with a subsequent s96 variation of approval for the studio.  Building surveyor Dwane Roberts of DP Roberts Planning Solutions was engaged to assist with the approval of the main building.

Construction:
Andrew acted as owner builder and engaged carpenter Nicholas Jouin to do most of the construction work. The hemp wall was constructed during a workshop. Balanced Earth Building rendered the studio externally



Internal view

Footings:
Slab on ground. The slab for the studio was poured at the same time as the main house.

Floor:
Polished concrete, and timber on mezzanine

Frame:
Timber frame, 90 mm T2 termite treated pine, made on site

Walls:
200mm thick hemp wall using AHMC binder and hemp.  Rendered externally with AHMC render by Balanced Earth Building. The hemp wall has been left unrendered internally and will be finished with a breathable clear finish. The other walls are clad with corrugated Zincalume over Kingspan Aircell R2 insulation and plasterboard internally

Windows:
Aluminium framed, single glazed

Ceiling:
150mm Bondor Insulroof panels, the larger 150mm size was required because of the span

Roof:
Bondor Insulroof  panels providing R 3.53 and finished with corrugated Colorbond in shale grey (check insulation on 150)

Heating:
None

Cooling:
Ceiling fan

Wall construction:
A workshop was conducted by Klara Marosszeky from AHMC to build the walls. This was attended by Nicholas Joiun, four builders including those from Balanced Earth and three other participants.  The workshop was held over three days with one day of formwork and two days of hempcrete placement. (Do you know what type of mixer was used?)

Formwork:
Marine ply black seconds fixed to the framework with batten screws



External hemp wall rendered

Technical issues:
Ensure good communication with trades and contractors and confirm what has been agreed upon

Advice/Recommendations:
When engaging builders and trades get recommendations from and speak to other clients
Take care in contracts as to what is allowed for PC items

Contact:
Andrew Wadsworth

andrew@mullum.it

Nicholas Jouin
Permastructure

nicholas.jouin@permastructure.com.au

Balanced Earth Building

office@balancedearthbuilding.com
ph 0415 739 767

Note:
The hemp studio is available for rent on Air BNB

Mullumbimby Hemp House



Front of house


Location:
Mullumbimby, NSW North Coast

Type of Build:
New two/three bedroom residence

Owner:
Andrew Wadsworth and Meggie Danielson

Designer:
Jaye Irving, Barefoot Sustainable Design, barefootdesign.com.au (concept design)
Graham Harper, Harper Design Arc (detail design and plans)

Builder:
Corey Thomson
Xylosinuous Building and Design

Size:
125m2 plus decks (170m2 including decks)
 210m2 incl studio (see separate entry)

Cost:
$287,000 plus finishes and kitchen est $40,000, est total $327,000
Est $390,000 including studio

Date of construction:
August 2014 – April 2015

Purpose of Build:
Residential home

Choice of Material:
Andrew was interested in using sustainable building materials and Architect Jaye Irving linked Andrew up to the “Green Building Centre” at Byron Bay (greenbuildingcenter.net.au) and suggested he have a look at hempcrete.  In 2013 Andrew did a hemp building workshop with Hempcrete Australia where he met builder Corey Thomson. Corey then put Andrew in contact with the Australian Hemp Masonry Company.

Climate:
Zone 2 - Warm humid summer, mild winter

Local Council:
Byron Shire Council

Obtaining Approval:
Building surveyor Dwane Roberts of DP Roberts Planning Solutions was engaged to assist with the approval process and Andrew had no problems obtaining Council approval.



Rear of house

Construction:
Builder Corey Thomson of Xylosinuous Building and Design, was contracted to undertake the main construction works.  Andrew arranged the kitchen and rendering separately

Footings:
Concrete slab on ground

Floor:
Polished concrete, with timber in the bedroom and kitchen. The concrete was set down in the kitchen to allow the timber floor to finish level with the polished concrete

Frame:
Timber frame, 90mm untreated pine, with T2 termite treated pine for the bottom platebottom plate. The frame was made on site.

Walls:
300m thick hemp walls using AHMC binder and hemp. The frame is centrally placed and the walls were 300mm thick to fit the builders existing formwork.  Hemp walls are finished externally with a sand lime render and internally are partially rendered with AHMC hemp render and partially left unrendered.  The second storey is clad in corrugated Zincalume with Kingspan Aircell R2 insulation. The the double height hemp feature wall at the front is clad externally in Hibiboard short timber (not sure what this is, can you provide more detail?). Internal partition walls were finished with plasterboard


Rendered window reveal

Windows:
Aluminium single glazed and second hand timber windows

Ceiling:
125mm Bondor Insulroof panels

Roof:
Bondor Insulroof  panels providing R 3.53 and finished with corrugated Colorbond in shale grey

Heating:
None

Cooling:
Ceiling fan in main living area

Wall construction:
The walls were constructed by Builder Corey Thomson. He had previously done a hemp building workshop with Hempcrete Australia and worked as the builder on a hemp extension at Maclean and did a hemp building workshop with Klara Marosszeky of AHMC as part of the construction at Maclean. A horizontal shaft compulsory mixer was used to make the hempcrete

Formwork:
450mm high Formply formwork that the builder had from rammed earth work



Internal showing half rendered and half natural hemp wall

Technical issues:
Problems were encountered with windows leaking, and insufficient fall in a bathroom floor but these problems were not associated with the hemp walls

Advice/Recommendations:
Get and architect or building designer that you can rely on and can work with.
Getting help from a planner to explain the process and get Council approval was of great assistance.
Andrew regrets not having more hemp walls but was constrained by budget

Contact:
Andrew Wadsworth
Andrew@mullum.it

Corey Thomson
Xylosinuous Building and Design
0419 715 820
Xylosinuous.com.au